Instrument Air Systems

GENERON has multiple product offerings to fulfill the exact customer needs. GENERON can supply individual components, such as Primary Air Compressors, Air Dryers, Booster Compressors, or can supply complete skid mounted systems & packages. 

Primary Air Compression

GENERON offers both oil-free and oil-flooded rotary screw compressors.  Pressures are available up to 500 psig (34 bar). GENERON works with Gardner Denver, Kaeser, Sullair, and other major compressor suppliers.

Standard Compressor - Generon Instrument Air Systems

Standard GD Package

High Spec Package -Generon Instrument Air Systems

High Spec Package


Compressed Air Drying

GENERON offers two different types of technologies, Twin Tower Heatless Desiccant Dryers and Membrane Air Dryers:

Twin Tower Heatless Desiccant Dryer

Twin Tower Heatless Desiccant Dryer

GENERON Heatless Desiccant Dryers consist of two towers containing a specialized material that absorbs the water vapor in the saturated compressed air stream. The amount of time that the saturated air remains in contact with the adsorption material dictates the output air dew point (dryness) of the product.

When compressed air enters the GENERON system through coalescing filters, 99.999% of oil, water and liquid contaminates are removed. The filtered air is then directed by the solid state controller to the on-line tower where saturated air and water vapor adhere to the desiccant in a process called “adsorption”.

While the on-line tower dries air, the off-line tower regenerates by purging the entrained moisture to atmosphere with a stream of dry air. The dry, clean air then exits the system through a dust removal filter into your plant distribution system.

GENERON systems provide moisture free air down to a -40° or -100°F pressure dew point.

FEATURING

  • Solid state controller and sensors
  • Inlet and discharge filters
  • Control air, tower pressure gauges, safety valves
  • High performance switching & check valves
  • ASME coded vessels and moisture indicator
  • High humidity & Failure to switch alarm
  • Pressure dew points to -100°F
  • Remote contacts

Technical Data

 Model

Inlet Air Capacity

Instrument Air Flow

Approximate Dimensions in / mm

Scfm

Nm3/m

Scfm

Nm3/m

Width

Depth

Height

GTTD 200

200

5.7

170

4.8

48

1229

31

782

86

2179

GTTD 250

250

7.1

213

6.0

48

1229

33

838

86

2179

GTTD 300

300

8.5

255

7.2

48

1229

33

838

86

2179

GTTD 400

400

11.3

340

9.6

81

2068

45

1145

92

2347

GTTD 500

510

14.4

434

12.3

81

2068

45

1145

94

2375

GTTD 600

650

18.4

553

15.6

81

2068

45

1145

95

2403

GTTD 770

770

21.8

655

18.5

81

2068

45

1145

100

2453

GTTD 1000

1000

28.3

850

24.1

119

3108

59

1509

97

2459

GTTD 1200

1200

34.0

1020

28.9

119

3018

59

1509

122

3101

GTTD 1500

1500

42.5

1275

36.1

125

3185

73

1844

110

2794

GTTD 2000

2000

56.6

1700

48.1

132

3353

73

1844

110

2794

GTTD 2600

2600

73.6

2210

62.6

158

4023

79

2012

121

3073

GTTD 3000

3000

85.0

2550

72.2

158

4023

79

2012

121

3073

GTTD 4000

4000

113.3

3400

96.3

211

5364

92

2347

123

3129

GTTD 5000

5000

141.6

4250

120.3

224

5700

92

2347

127

3213

GTTD 6000

6000

169.9

5100

144.4

224

5700

92

2347

125

3185

Membrane Air Dryers 

Generon’s membrane air dryers are ideal for pressure dew points of 40F (4.4°C) and point source applications. The membrane dryers are robust and need little maintenance. They are easily scalable – just add more membrane to increase the capacity!

The compressed air, saturated with water vapor, flows through a bundle of GENERON® hollow-fibers. GENERON® Membranes allow water vapor to pass while the air remains and discharged as a dry product. A fraction of the dry air is redirected internally to sweep the permeated water vapor out of the module.

GENERON® Membrane Dryers perform with the lowest purge air loss for the highest possible efficiency-saving you time and money in the production process

FEATURING

  • Remote Operation
  • Custom Controls and Automation
  • Suitable for all Environments
  • Factory Testing and On-Site Start-Up Training
  • Onshore and Offshore Applications
  • Low pressure drop, 2-3 psig
  • No CFCs, compressors and heat exchanges to maintain
  • No moving parts
  • Adjustable dew point to -40°F (-40°C)
  • No desiccant replacement required

Technical Data

MODEL

Application

Membrane Casing

 

MAWP

 

MAWT

Flow Rate in Saturated Air @ 40F (4.4C) PDP, MAWP, 100°F

View Product PDF

 

 

 

PSIG (barg) 

°F (°C) 

SCFM

NM3/Hr.

 

210 GMD

H2O in all Gases

PVC, Aluminum

203 (14.0)

150 (65)

4.5

7.0

 

330 GMD

H2O in all Gases

Aluminum

203 (14.0)

150 (65)

27.5

42.8

 

4100 GMD

H2O in all Gases

Aluminum, 316SS

203 (14.0)

150 (65)

55.0

85.6

 

6150 GMD

H2O in all Gases

Aluminum, 316SS

203 (14.0)

150 (65)

110.0

171.2

 
Membrane Modules with higher working pressures are available upon request

Examples of Membrane Air Dryer incorporated into primary compression packages:

Offshore Instrument Air Package utilizing Membrane Dryers

Offshore Instrument Air Package utilizing Membrane Dryers

Industrial Instrument Air Package utilizing Membrane Dryers

Industrial Instrument Air Package utilizing Membrane Dryers